Services Provided

Embedded FirmwarePredictive AIIndustrial IoTCloud Telemetry

Turning Restaurant Deals Into Everyday Discovery

Edge vibration sensing and predictive AI maintenance for renewable wind turbine installations.

CategoryEnergy & Sustainability

ClientAeroVolt Energy

Timeline5 Months

Services4 Fields

Superior UX Design

Transforming complex information into clean and intuitive interfaces that reduce cognitive friction and streamline decision-making for end-users.

The Challenge

Turbine gearbox breakdowns caused catastrophic downtime in offshore wind farms, costing millions in emergency crane mobilizations.

The Solution

We engineered an ultra-low-power vibration analysis pod that processes high-frequency acoustic data at the edge to detect micro-cracks weeks before mechanical failure.

Real Outcomes.
Measurable Impact.

84%

Downtime Reduction

Early fault prediction preventing costly gearbox seizures.

$3.8M

Offshore Repair Cost Avoided

Reduced need for emergency deepwater crane vessels.

5+ Years

Edge Sensor Battery Life

Energy harvesting and low-power wake sleep architectures.

““

ZYBO revolutionized how our operations team interacts with complex telemetry data. The unified dashboard they created has reduced our incident resolution time by 65% and completely eliminated data blindspots across our fleet.

James Miller

CTO • AutoTech Global

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